Orbitalum Smart Welder OM180

The standard in orbital welding machines, the Orbitalum Smart Welder, is a computer-controlled automatic welding power supply designed for use with water-cooled fusion weld heads to weld high-purity pipe and tubes automatically.  The orbital welders of tomorrow, today, these state-of-the-art systems allow information recording and retrieval with sharing possible through optional network connectivity and Industry 4.0 IIoT communication technology standards.

• The new standard for Fabrication and Cleanrooms
• Ideal for Pharmaceutical, Semiconductor, and Aerospace Applications
• Easy to use high-resolution touchscreen interface
• Digital welding purge gas flow control and monitoring
• Flow Force significantly reduces pre-purge and post-purge gas cycles and improves weld purge quality
• Simple automatic program generation is standard for multiple weld schedule types
• Network connectivity by IoT/Industry 4.0 technology
• Wide input voltage variation, 110-230V 50/60Hz, 1-phase, no dedicated power required
• 100% electronic data recording of all welding parameters with print capability
• High-efficiency internal water cooling system increases weld head life and cools the weld head during operation
• Dual weld data printing function (onboard and external)
• Password to select operation or welding program modes
• Connector for optional ORBmax oxygen monitor welding accessory to monitor oxygen levels in the head for making highly-repeatable superior welds
• Optional Orbitwin weld head switching unit connection is built-in. The OrbiTwin improves productivity allowing the use of multiple heads on the same power supply.

Reliability

Never Lost Data - Secure Internal Data Storage

• 100% Data Recovery via Internally Stored Weld Records
• Continuous Welding Data Recording
• Eliminates Lost or Incomplete Weld Data
• Quality Control Weld Program Review at Unit or Remotely Via Connected PC

Quality

Digital Purge Control Precise Weld Head Gas Flow Regulation

• Cleaner Welds with Minimal Gas
• Fully Digitally Recordable Welding Parameters
• Repeatable Welding Results
• Improves Weld Quality
• Saves Time & Money
• Saves Welding Gas

Productivity

Flow Force Reduces Total Cycle Time and Increases Arc On Time

• Delivers More Welds Per Shift
• Ensures Better Gas Coverage during Welding
• Increased Welder Productivity
• Lowers Weld Head Temperatures
• Reduces Welding Gas Consumption

Safety

Motor Torque Control Senses Weld Head Rotation Obstruction, preventing damage to the weld head from debris and foreign objects, and improves operator safety.

• Helps Prevent Weld Head Damage
• Minimizes Risk of Operator Injury
• Reduces Downtime
• Increases Service Life of Weld Head

OM180 Smart Welder Features:

• 12.4in high-resolution adjustable touchscreen interface for easy control and operation
• Rotary control knob for and soft-touch keys for additional navigation and operation ease
• 110-230V 50/60Hz (single phase) input range for consistent operation at job sites with extreme voltage fluctuation
• “Flow Force” purge gas control feature significantly reduces the gas pre-purge and post-purge flow time
• Purge gas flow settings are automatically controlled and adjustable
• Store 5,000+ welding programs with simplified “folders/programs” management
• Orbitalum weld heads are automatically recognized when connected.
• Welding parameter limits are automatically loaded for recognized heads.
• Weld data logging with printed hard-copy detailed output
• 4 USB ports
• HDMI connection for external displays and screens
• Optional network connectivity via LAN, Bluetooth, and Wi-Fi connections
• Built-in printer
• Can be connected to an external printer
• Integrated high-efficiency water cooling system
• Coolant and arc purge gas flow are monitored in the system
• Extremely stable operating system requires no power-down sequence
• Program from 1 to 99 levels
• Interface navigation available in over 20 languages
• Works with US and Metric units

Scope of delivery:

• OM180 Smart Welder orbital welding power supply
• Argon gas supply hose connection set
• Operating instructions
• Weld calibration certificate
• Welding Quick Start guide
• NEMA 5-15P (AC) to IEC-320-C13 (Device) 125V Input power cable