At
first focused solely on steam fitting, after several
years he recognized the need for a simple and reliable
steam engine. E.H. Wachs designed and began manufacturing
the Wachs Vertical Steam Engine, a single cylinder,
double-acting vertical engine that ultimately would
be manufactured in power ratings from 1 HP to 60 HP.
The design of this steam engine proved so fundamentally
sound that it would remain in constant production for
the next 80 years.
1900 to 1950
As the new century dawned,
Wachs diversified by manufacturing a line of coal mining
machinery used in the sizing of coal for the Chicago
firm of Roberts & Schaffer.
Lasting for over 65 years, this established a pattern
of building long term relationships
that Wachs prides itself upon.
Business growth dictated another move
in 1916 to a larger Chicago facility on Dayton Street,
built to handle the needs of heavy machinery manufacturing.
Branching out from steam engines and coal mining equipment,
in 1917 Wachs designed and built a line of hand screw
machines that firmly established the company in the
machine tool industry.
The roaring 20s saw Wachs prosper, and by 1929 the
company had grown to be one of the prime suppliers
of machined components for sound movie projectors to
the Western Electric Company. In the 1930’s,
as the Great Depression deepened, Wachs survived on
jobbing work and machine repairs.
The
conflict of the 1940s found the company engaged as
a primary subcontractor to the Crane Company, involved
in defense work for the Navy Valve Program. The contacts
made during this period would propel the company in
later years into natural gas and water utility products.
In 1944, E.H. Wachs purchased the valve division
of National Machine Works and with it their manufacturing
and gas plant equipment line. The postwar years saw
a dramatic upswing in gas equipment manufacturing,
with vastly increased sales to Chicago area gas suppliers
Peoples Gas and Northern Illinois Gas.
In
1949 came the invention that would revolutionize industrial
piping procedures. Realizing the need to safely cut
natural gas transmission lines without the torching
(heat) process then common, Wachs perfected a unique,
cold cutting pipe machine that minimized the danger
of explosion. It stunned the pipe cutting industry
with its breakthrough design, driving itself around
the pipe while simultaneously cutting and beveling.
Utilizing a rotating milling cutter, it produced perfect
weld preps in minutes. The most versatile machine of
its kind, the Wachs Trav-L-Cutter™ is used in
every corner of the globe. It offered field machinists
unparalleled ease of setup, rugged reliability and
the adaptability to handle most pipe and vessel diameters.
1950-1960
E.H.
Wachs enjoyed phenomenal growth in the fifties. In
1953, Wachs developed another line of cold cutting
machines, the ubiquitous Wachs Guillotine® Pipe
Saw™. Responding to input from machinists in
the field who demanded a rugged yet simple reciprocating
saw to cold cut industrial pipe while avoiding the
pitfalls and dangers of torch cutting, the Guillotine® Pipe
Saws™ remain the benchmark saw used around the
world.
The increasing tensions of the Cold
War found Wachs engaged in designing and producing
machinery for Westinghouse Electric and the Navy, in
connection with the Nuclear Submarine Program. This
partnership formed the foundation of our Engineered
Products Division, as Wachs branched out from this
experience into specialized machines designed and built
for the nascent nuclear power plant industry.
From
1950 to 1958, the line of Wachs pipe cutting machines
grew to include new market segments. Machines initially
designed for the natural gas utility industry came
to be widely accepted by the power generation industry,
oil refineries, water system operators and the contractors
who served these industries.
In 1957 Wachs purchased the saw
blade division of Illinois Tool Works. This acquisition
allowed full control over production of our power
saw blades, which would be nationally marketed under
the Wachs Guillotine® trademark.
This purchase marked an important first step in the
growth of Genuine Wachs™ blades and tooling,
and our initial contact with the future ITW Corporation.
1957 would also see the acquisition from Clow Corporation
of their line of pipe cutting machines. Consolidating
the Clow product lines into our product catalog as
the Wachs Strickler Pipe Cutter, it made Wachs the
preeminent supplier of cold cutting pipe cutters in
the world.
Responding to the needs of oil refineries,
water system and pipeline operators among others, in
1958 Wachs developed and introduced a line of portable,
handheld power operated valve turning machines. Today,
this product line includes handheld operators in three
different drives for both rising and non-rising stem
valves. Added later would be truck and trailer mounted
valve operators with the power to handle large,
industrial and water system valves. Completing the
decade was the 1959 introduction of the Wachs Bev-L-Grinder,
filling a need to accurately bevel small diameter steel
pipe.
1960-1970
As the fifties turned to the sixties, E.H. Wachs discontinued the manufacturing
of steam engines and the supplying of repair parts for these engines. In
82 years of manufacturing there were over 10,550 Wachs Steam Engines built,
a testament to the inherent quality of its design and manufacturing excellence.
After exiting the steam engine business
it was decided to discontinue outside jobbing work
altogether, dedicating our staff and facilities exclusively
to Wachs manufactured products. An equally important
event occurred in 1966, when E.H. Wachs sold its building
in the City of Chicago and moved to a new, larger
facility in Wheeling, Illinois, a Chicago suburb.
1970-1980
In 1970, Wachs established a new entity called Power Cutting, Inc, or PCI.
PCI was a joint sales and service company specializing in pipe cutting and
machining services in the field using Wachs manufactured equipment. The PCI
relationship allowed Wachs to benefit by the growing need for service cutting
and in-situ machining in fossil and nuclear power plants, chemical plants
and refineries. It led directly to additional product development, and an
insider’s knowledge of the industry’s needs. The PCI division
would later be sold to Westinghouse Electric Company.
The seventies
would also see the expansion of E.H. Wachs into additional products designed
and built specifically for the water utility industry. In 1971 the Water
Utility Products division designed, prototyped and tested the
first TM series truck mounted valve
operator, the TM-1. Introduced to serve the growing
need in the water distribution industry for a higher
powered, safe yet easy to use valve exerciser, it
proved to be a highly successful, durable design.
It
was the progenitor of our current microprocessor
controlled TM-7 with our industry leading VITALS™ software.
The Wachs Submersible Pump was developed at the same
time to provide high capacity de-watering of valves
vaults to assist in valve servicing and turning.
One year later, Wachs completed the development of
a portable turning machine for rising stem valves.
Now sold as the RS-2, this machine was introduced to
offer the refining, petrochemical, chemical and pipeline
industries a valve turning machine that could handle
rising stem, hand-wheel activated valves.
In 1974, PCI had began researching portable
lathes for its nuclear field services, after identifying
a substantial market for this style machine tool. We
learned from experience what changes would make for
a better tool, and as a result in 1977 Wachs introduced
the new EP-1 End Prep Lathe.
Development of the concrete cylinder
pile cut off saws began in 1968 when we built our
first hand-fed saw in cooperation with Raymond International.
The line was subsequently expanded to include three
fully automatic cutoff systems. These were developed
and field-tested at Raymond’s Ju’ Aymah
trestle project in Saudi Arabia over a period of
three years. In 1979 Wachs offered these cutoff systems
for square concrete piles to the public, following
two years of successful field testing.
The use of hydraulic power for our pipe
cutting machines and pile cutting machines resulted
in the development of a full line of hydraulic power
units (HPU) to power these machines. Today the Wachs
HPU line includes electric, gasoline, and diesel powered
cart and skid mounted units with a wide range of horsepower
and pressure ratings. In 1978 Wachs expanded the Wheeling
plant by 50% to supply adequate floor space for the
fabrication and assembly of the pile cutting machines.
1980-2000
The early eighties saw a flurry of new product innovations. In 1982, the Model
EP-2 End Prep Lathe was introduced following the success of the EP-1. The
EP-2 offered improvements to address the need for a portable lathe with a
larger machining capacity, greater accuracy and enhanced ease of use. This
machine would further evolve into our rugged EP-3, designed specifically
for large diameter heavy wall pipe.
Introduced at the same time was
our SDB 103/1 Small Diameter Beveler. An ID mount
machine, it was capable of end prepping .875” through 4” (22.2mm – 101.6mm)
diameter pipe, and was designed for the high-production
end beveling market.
In 1983, E.H. Wachs celebrated our centennial,
100 years to the day on June 6, 1983. The Wachs Centennial
also marked renewed investments in research and development
that sought to ensure continued growth and stability
for the next hundred years.
The nineties saw a rapid growth
in sales, with an expanded presence in both Canada
with Wachs Canada Ltd®, and in Europe with the founding of Wachs
Limited® in the UK. The earlier research and development
investments bore fruit with the introduction of a line
of rotating cutters and bevelers that were designed
to split in half for installation on inline pipe. These
machines would set the industry standard for simultaneous
inline cutting and beveling of tube and pipe.
These
machines were Dubbed "Split Frames", and
today Wachs offers a complete family of Split Frames
including the Low Clearance Split Frame (LCSF), the
Heavy Duty Split Frame (HDSF) for pipeline operations,
and the Small Diameter Split Frame (SDSF). The SDSF
series is ideal for working in close quarters and
is specially designed for socket weld removal and chipless
wheel cutting.
2000 - Today
Following
the millennium, it became apparent that the company
was rapidly outgrowing its existing facility. In
2006 Wachs relocated to a new, larger facility in
Lincolnshire, Illinois, approximately 20 minutes
north of Chicago’s
O’Hare International Airport. Our headquarter
facility houses our state of the art manufacturing
area as well as the engineering, general administrative
and sales offices for both domestic and international
operations. Reflecting our manufacturing excellence
we’re ISO 9001-2008 certified, and E.H. Wachs
was named one of the “Ten Best Machine Shops” by
American Machinist Magazine.
In
2007, Wachs opened a new facility in Houston, Texas
dedicated to our growing Subsea division, Wachs Subsea
LLC®. Ideally located in the hub of
US based offshore suppliers, Wachs Subsea offers standard,
semi-customized and fully customized machines designed
for the specialized needs of the Subsea industry.
In
2008, Wachs celebrated 125 years in business with domestic
and international expansions. We built an all new
facility in Harvard, Illinois, dedicated to the manufacture
of our expanded line of Water Utility Products. This
line includes custom manufactured valve maintenance
trailers and truck mounted maintenance systems, each
designed to exercise and maintain water systems assets
to AWWA standards. Products include extended reach
valve exercisers, hydraulic power units, vacuum systems,
and more are designed for water and waste water professionals.
E.H. Wachs Water Utility Products
remains a pioneer in microprocessor control of the
valve exercising process. The continued evolution
of our VITALS™ software
with patented Intelligent Automation offers true hands-free
valve exercising, plus the ability to synchronize our
smart handheld controller with the operator’s
desktop GIS system.
2008 also saw the addition of
a second Wachs Canada Ltd. Sales and Service Center
in Edmonton, Alberta in addition to the Center in
Newmarket, Ontario. At the same time we premiered a
new facility in Jebel Ali, Dubai UAE for our Wachs
Middle East and Africa Operations®.
In 2009, after five generations of stewardship
by the Wachs family, E.H. Wachs was acquired by the
Glenview, Illinois based ITW Corporation, completing
the relationship established with Illinois Tool Works
50 years earlier. Wachs joins other welding related
companies in ITW’s
Welding Products Group, further strengthening ITW’s
position as the industry leader in welding equipment
technology.
Taking advantage of the resource base
and global reach of ITW, we’re confident our
next 125 years will be as successful as our first 125
years. Wachs remains an organization built on a solid
foundation of engineering and manufacturing excellence,
coupled with superb customer service. Staffed by an
enthusiastic and dedicated group of employees, we’ll
continue to build world class products for our valued
dealer organizations and clients worldwide. Purchase
any E.H. Wachs® machine with confidence,
knowing you’ve
got Superior Equipment. Complete Support™.
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